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Project Highlights
Automotive Vision System Integration PDF Print E-mail
Written by Lance   

Design/build of vision system for part verification and proper orientation. System7 supplied control cabinet with Keyence Vision System Processor and HMI. Camera mounting frame, pre-wired control enclosure, wiring diagrams, support for integration into existing conveyor control system, offline testing and verification services, startup and commissioning services provided by System7.

Proof Box Controls Upgrade PDF Print E-mail
Written by Mark   
Provided turnkey control system upgrade including SLC-5/05 PLC, PanelView Plus HMI, PowerFlex VFD's, DeviceNet Motor Controls, Resolver-based coordinated motion. Drawings, programming, screen development, network configuration, new control cabinets design/build, startup and commissioning. Conveyor controls including speed control and coordinated motion. Temperature and relative humidity controls included. Multiple process improvements made during course of project.
Data Acquisition System for Manufacturing Line PDF Print E-mail
Written by Mark   
Developed data acquisition system using Microsoft Access, Allen-Bradley RSLinx OEM and DH-485 communications network. Created automatic upload of downtime summary statistics for manufacturing line. Provided PLC programming and developed downtime code scheme to track individual failure codes for six separate machining operations which comprise a manufacturing cell. Startup, debug, installation supervision and training services provided.
Automated Loading/Unloading Trailer Control System PDF Print E-mail
Written by Mark   

Provided and installed Allen-Bradley SLC-5/02 PLC's and "160" Variable Frequency Drives in order to provide automated loading and unloading of tires. Provided commissioning services, related training and documentation.

Processing Line Upgrade PDF Print E-mail
Written by Mark   
Assumed electrical engineering responsibility for project. Integrated Allen-Bradley PLC-5/40's, Micrologix 1500's, DeviceNet-ready motor control centers, Flex I/O hardware, 1336+ II VFD's, Cutler-Hammer PanelMate 3000's and other related equipment to provide processing line upgrades. Integrated ethernet, DeviceNet and DH+ communications networks to provide all necessary motion, temperature, level and other process controls. Provided multi-axis servo control system coordination services. PLC programming, screen development, DeviceNet configuration services provided. Control system design including generation of all related drawings, multiple vendor coordination, installation supervision, commissioning and training provided.
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